Grilled Italian Sausage Sandwiches with Pepper-Onion Foil Packs are one of our favorite tailgate party meals. That is when I am not smoking ribs, pulled pork or brisket.
Memorial Day is just a couple of weeks away.
This year's celebration will likely be strange, since social distancing will likely still be in place (to protect against the spread of COVID-19).
We are planning a cookout at a local state park (if it's open by that time—if not, we may have to resort to a parking lot).
It's perfect: everyone comes in separate cars, brings their little Smokey Joe and food to grill, and sets up 6 feet away from everyone else.
We'll be bringing one of our favorite pack-and-go destination grilling meals: Grilled Italian Sausages with Pepper-Onion Foil Packs.
Meal-prep: the pepper-onion foil packs
Prepping foil packs with peppers and onions is super easy.
Simply make 2 pockets with heavy duty foil. Use approximately 12" x 20" foil rectangles, fold them in half, and roll the 2 sides adjacent to the fold.
Next, add sliced sweet onion and red bell pepper, salt and pepper, and olive oil to each pocket.
Finally, close the pockets and roll the remaining side. Refrigerate until you're ready to pack up.
Prepping the grill
We are devout fans of charcoal. With that being said, you can, of course, use a gas grill (set it up for medium heat and indirect cooking).
We've cooked this meal on a full-size Weber grill, a tiny Smokey Joe, and the in-ground grills you find at parks.
A tip for that last option: bring a grill brush with you so you can clean the grates!!
The hubster always uses a chimney to start the charcoal rather than lighter fluid.
This, along with letting your coals ash over before adding the meat, ensures that your food won't taste like fuel.
Arrange your hot coals on one side of the grill for indirect heating.
Cooking the sausages and pepper-onion foil packs
We like to use hot Italian sausages links, but you can always use ground sausage and make burgers instead. Our Hot Italian Sausage Recipe is perfect for this.
Set the sausages directly over the coals and place the foil packs on the indirect heat side of the grill.
Grill the sausages for 3–5 minutes on 2 sides to brown them up.
Once browned, move to the indirect heat side of the grill for an additional 12-15 minutes until cooked through. Flip every 5 minutes or so.
Rotate and flip the foil packs about every 5 minutes to make sure that the vegetables cook through.
Serving your Grilled Italian Sausage Sandwiches
We always toast up our rolls for a minute or two before serving (use good bratwurst buns or hoagie rolls).
We like our sandwiches with a layer of melty provolone cheese, but this is optional.
Want to take the flavor to another level? Top with some of my Zesty Pizza Sauce. Easy to make and done in 5 minutes!
To one toasted roll, add a couple of slices of provolone cheese (if using), one sausage, and about half a cup of the pepper-onion mixture.
Side dishes and odds and ends
These sandwiches are great with cream pasta salad or potato salad.
For example, check out my Easy Greek Pasta Salad, Potato Salad with Relish, or Loaded Baked Potato Salad.
My zippy, Tangy 3-Bean Salad would also be a great option. Or, you could serve a straight-up salad, like Meal-Prep DIY House Salad.
That's it! I hope you and your crowd love this easy cookout recipe.
Stay safe. Stay well.
—xoxo Michelle
P.S. If you're more of a hotdog fan, be sure to check out these Ultimate Chili Cheese Dogs. They're also easily adaptable to cookouts.
Or, go the "meat on sticks" route and make my Grilled Beef Kebabs with Vegetables!
Plus, check out our 20 favorite potluck recipes at Memorial Day Recipes (or, for ideas on hosting a safe potluck if you're still social distancing, check out my Virtual Memorial Day Potluck Recipe Roundup)!
Recipe
Grilled Italian Sausage Sandwiches with Pepper-Onion Foil Packs
Grilled Italian Sausage Sandwiches with Pepper-Onion Foil Packs are an ideal, pack-up-and-go meal for cookouts and tailgate parties!
Ingredients
- 8 hot Italian Sausages, (you can choose mild if you prefer)
- 2 large sweet onions
- 4 red bell peppers
- 1 teaspoon coarse salt, divided (or to taste)
- ½ teaspoon freshly ground black pepper, divided (or to taste)
- 2 tablespoon extra virgin olive oil
- 8 hoagie rolls (or bratwurst buns)
- 8 oz sliced provolone cheese (optional)
Instructions
- To make the foil packs, tear two ~12" x 20" sections of foil. Fold each in half. For each piece, roll the sides adjacent to the fold tightly 3–4 times to make a pouch.
- Mix the sliced onions and peppers. Divide approximately between the two foil pouches. Add ½ teaspoon of salt, ¼ teaspoon of freshly ground black pepper, and 1 tablespoon of oil to each pouch. Fold the top of the pouch several times to seal. Refrigerate until use.
- Prepare charcoal grill for indirect heat. When the coals are hot and completely ashed over (white), add the sausages directly over the coals. Place the pepper-onion packs on the indirect heat side of the grill.
- Grill the sausages for 3–5 minutes each on 2 sides, or until browned (check to be sure they don't burn; see Recipe Note #1). Continue grilling, turning as necessary, until thoroughly cooked, an additional 8–9 minutes (total 15–18 minutes) to cook through. If you'd like to toast your rolls, move the sausages to indirect heat and toast the bread until lightly browned.
- To assemble the sandwiches, lay 1–2 slices of provolone cheese (if using) on the bottom of the roll. Add one hot sausage and ~½ cup of the pepper-onion mixture (see Recipe Note #2).
Notes
- If your fire is too hot, move the sausages to indirect heat. Turn every few minutes until thoroughly cooked.
- Be very careful when opening the foil packs to prevent steam burns.
Nutrition Information:
Yield: 8 Serving Size: 1 sandwichAmount Per Serving: Unsaturated Fat: 0g
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About Us
Hi there! We're Michelle and Phil, the blogging duo behind flipped out food. Our mission is to inspire you with our favorite strategies for delivering easy, healthy dishes—even at the busiest of times.
Angela says
I love no clean up meals! This looks like the perfect one. Taking it on our next picnic!!
Michelle says
Thanks, Angela! I hope it's a hit!
Julia says
Delicious! Love grilling, love anything grilled and these are just perfect!
Michelle says
I'm so glad you loved it, Julia!
Abigail Raines says
Love the video instructions that come with this! So perfect for summer grilling with family and friends, Love this!
Michelle says
Thank you, Abigail!!
Lauren Vavala | Delicious Little Bites says
We just got a veggie basket for the grill - will be perfect to make this delicious recipe again!
Michelle says
Oh, perfect! I'm so glad you love the recipe!
Jen says
I love when it's grilling season. So much easier and funner to get dinner on the table PLUS easy clean up. Thanks for such a delicious meal!
Michelle says
Thank you, Jen! I wholeheartedly agree! 🙂
Eb Gargano | Easy Peasy Foodie says
What a brilliant idea for cooking the peppers and onions - and so great to be able to prep them ahead of time! Eb x
Michelle says
Thank you, Eb! It really does simplify things. Thanks for stopping by!
Cat | Curly's Cooking says
Oh my these look so good! I have a feeling I could eat an embarrassing number of these with a cold beer at a BBQ!
Michelle says
Thank you, Cat! I spent the 4th of July doing exactly what you described!:-P
Hannah says
These look absolutely delicious - I'm a big fan of anything sausage and onion, especially when it's Italian and you can add cheese!
Michelle says
Hannah: I think you've exactly described my philosophy of life. 😛 I hope you love these—thanks for stopping by!
jacqui Bellefontaine says
Oh Gosh I could so eat one of those. I love Italian sausages, Thank you for sharing with #CookBLogShare
Michelle says
Thank you, Jacqui! This is what we make now almost every time we have a cookout at the lake. I hope you love them too!